精密零部件制造的工单与追溯体系Work Order and Traceability System for Precision Components Manufacturing
客户:Client: 某精密制造集团A precision manufacturing group
为一家做精密结构件的制造集团重建工单体系,把订单、工艺、质检与仓储串成一条可追溯的链路。Rebuilt the work order system for a precision structural components manufacturer, linking orders, processes, quality inspection, and warehousing into a single traceable chain.
面临的问题The challenge
生产订单靠 Excel 在车间、仓库、质检三方之间传递,版本经常对不上;客户要求提供产品全过程追溯时,需要人工翻找两个月的纸质记录。Production orders moved between the shop floor, warehouse, and QA team in Excel, and version mismatches were routine. When a customer requested full product traceability, staff had to dig through two months of paper records by hand.
我们的方案Our approach
- 梳理 14 类工单模板与 23 个关键流转节点,替换全部线下 ExcelMapped 14 work order templates and 23 key handoff points, replacing all offline Excel workflows
- 搭建统一工序编码规则,实现批次级全链路追溯Established a unified process coding standard for end-to-end batch-level traceability
- 对接已有 ERP 与财务系统,避免重复录入Integrated with the existing ERP and finance systems to eliminate duplicate data entry
- 车间大屏实时显示在制工单进度与异常件Rolled out shop floor displays showing live work order progress and exception items
- 缩短 62%Reduced by 62%
- 工单流转耗时Work order cycle time
- 2 小时 → 30 秒2 hours → 30 seconds
- 追溯查询Traceability lookup
- 减少 80%Reduced by 80%
- 数据重复录入Duplicate data entry
技术栈 · Java / Spring Boot / MySQL / Vue / DockerStack · Java / Spring Boot / MySQL / Vue / Docker